Genist Technocracy Pvt. Ltd.

Horizontal Rectangular Autoclave (Fully Automatic)

Make- Genist

Model-GTA-004A

chamber & jacket - SS 316 & SS 304

Single door/ double door - SS 304 plates on contact & non-hinge typr radial looking 

Hinge & locking rod - SS 304

Central locking parts - SS 304 

shooting bolts - SS 304 

outer insulation - SS 304

Standard Optional 

 
Pressure Vessel:

• AISI 316L stainless steel chamber
• ASME Code Section VIII, Division 1 or PED 97/23 EEC
• AISI 316L stainless steel jacket
• Polished Surface (Ra less than 0.4 μm) 
• Insulation encased in stainless steel
• Jacket covering 100% of the chamber wall for uniform heat distribution.
• Jacket cooling
• Bio-shield preperation
• AISI 304 or 316L stainless steel base frame

Door(s):

• Automatic sliding door(s)
• Bi-directional door sequencing

Piping & Components:

• Pharmaceutical grade sanitary piping and components (primary)
• Pharmaceutical grade sanitary piping and components (primary & secondary)
• PT100 temperature sensor in drain
• Sanitary 0.2 μm air admission filter
• Chamber water level & alarm
• Isolated pressure (membrane) gauges
• Videoboroscoping report for clean piping
• Air detector

Other:

• Clean steam generator
• Biohazard system for waste treatment
• Filter integrity testing connections

 

Autoclave Installation and Configuration
• Bi-Directional door sequencing controls on both sides of autoclave is standard on two door autoclaves
• Mounting can be recessed between two walls, in a wall, or stand alone
• Bio shield wall seal prevents airflow between different classified areas

Additional Information:

• Delivery Time: 3-4 weeks

In order to fulfill the diverse demands of our esteemed clients, we are devotedly engaged in manufacturing and supplying the Vertical Autoclave. We manufacture this autoclave by using optimum quality materials and aid of the latest technology. This autoclave is highly appreciated by our clients for its best quality and locking system in industrial laboratory as well as in clinics. We provide this autoclave to our prestigious patrons at economical prices.Vertical Autoclave (GTA-001A Triple wall)The Vertical Autoclave construction is as per vertical autoclave designed to meet the Quality of any international standard. The lid & locking system is designed in such a way to be handled by a square handle at top. All the locking system and lid is made of Thick Gun Metal duly chrome plated. The outer is made of square Shape. Water level & pressure is locked in an enclosure. The castor wheels are provided at the bottom. Supplied with complete IQ, OQ & PQ documentation .Constructional And Salient Features Inner made of Stainless Steel and outer made of Mild Steel Supporting Ring & Legs are made up of Mild Steel Heater cover with stand Bucket are made of Stainless Steel Sheet Lid is made of thick machined Mild Steel plate lined with Stainless Steel from inside Lid is fitted with Pressure Gauge, Spring Loaded Safety Valve, Manual Exhaust Valve, and water level indicator Drain Valve facilitate easy cleaning of the chamber Fitted with silicon rubber gasket All internal joints are argon arc welded Pressure Control Switch and Low Water Level Cut-Off system for general safety of the element Operating range from 15psi to 22psi pressure To work on 220/230Volts, 50/60Hz AC supplyOptions PLC Controller Provider Double wall /Triple WallSizeSize of Inner Chamber Dia x Depth Load250x450 mm22 Litre2.00 KW300x500 mm40 Litre3.00 KW350x550 mm50 Litre3.00 KW400x600 mm78 Litre4.00 KW550x750 mm250 Litre6.00 KWExtra for Digital TimerExtra for Automatic Water Control

Additional Information:

• Item Code: GTA-001
• Pay Mode Terms: T/T (Bank Transfer)
• Production Capacity: 350x550mm - 550x750mm
• Delivery Time: 3-4 weeks

We feel proud to introduce ourselves as the leading manufacturer and supplier of the Vertical Deluxe Autoclave. This autoclave is manufactured using thick gun metal duly chrome plated and with the aid of the latest technology to meet the set industry norms. Our offered autoclave is available in the market in various technical specifications as per the requirement of our clients. Our prestigious patrons can avail this autoclave at a budget friendly rate.

Features:

• East to operate
• Automatic water inlet valve.
• Validation port

Vertical Deluxe (GTA-001B)

The construction is as per vertical autoclave designed to meet the Quality of any international standard. The lid & locking system is designed in such a way to be handled by a square handle at top. All the locking system and lid is made of Thick Gun Metal duly chrome plated. The outer is made of square Shape. Water level & pressure is locked in an enclosure. The castor wheels are provided at the bottom. Supplied with complete IQ, OQ& PQ documentation.

Constructional And Salient Features:

• It is supplied with extra heater which can automatically be used as & when required with separate switch.Automatic water inlet valve.
• Validation port

Options:

• Triple wall
• Double wall
• PLC controller instead of digital controller

Size:

CAPACITY

22 Litre

40 Litre

50 Litre

78 Litre

98 Litre

150 Litre

Additional Information:

• Item Code: GTA-001A

Being a trusted manufacturer and supplier, we offer an extensive range of Cylindrical Horizontal Autoclave for easy operation. Under the supervision of our skilled professionals this horizontal autoclave is manufactured using the quality assured components and innovative technology in line with set industry norms. We provide this horizontal autoclave in various technical specifications and shelf-locking safety system to cater the various demands of our respected patrons at economical prices.

Cylindrical Horizontal (GTA-004)

Cylindrical Horizontal Autoclave is triple walled. Inner Chamber is made of SS 316. All other chambers, boiler, lid and radial arms made of SS 304. Robust and weld all argon welded construction. The door is have self-locking safety system Pressure is controlled from 1.2 to 1.5 Kg./cm2.Provided with multiport valve for easy operation. Supplied with complete documentatio

Constructional And Salient Features:

• Fitted with Automatic Pressure Control Switch.
• As per the international standards and guidelines our triple walled

High Speed Model Also Available (GTA-005-A)

• The construction is same as per GTA-005 but provided with Vacuum system to be attached with vacuum pump
• The only size available is 400x 600 mm and by electric load shall be 18 KW to give fast Sterilization
• Air shall be removed from the Sterilization chamber after loading the Sterilizer by one or more pressure /Vacuum pulsing for proper steam penetration either manually or automatically through the automatic control system

Options:

• Double / Triple walled unit horizontally mounted on a sturdy, heavy Stainless Steel
• Both inner chamber and outer wall made of Stainless Steel
• Pressure is adjustable from 5-20psi
• Fitted with pressure gauge, safety valve and steam release valve
• Available with separate boiler
• For units fitted with S.S. Boiler, separate valves for injecting the steam into the main chamber and releasing the steam in atmosphere after use are provided
• Fitted with Dial thermometer to indicate the inner chamber temperature
• Lid is made of S.S. plate provided with radial locking system.Industrial grade energy efficient heaters reduce power bills drastically
• Horizontal autoclave have a working temperature of 121°c. ,however for specific requirements our autoclaves can be upgraded to be used for up to 134° c
• Automatic Vacuum Breaker is provided to break the vacuum in case of formation of vacuum due to steamcondensation
• Automatic Low Water Level Cut-off Device fitted for general safety of the element
• PLC controller instead of digital controller
• 20% charges extra for double door in all sizes

Inner Chamber SizeCapacityLoad

400x600 mm 78 Litre 6.00 KW

400x1100 mm 138 Litre 12.00 KW

500x900 mm 165 Litre 12.00 KW

500x1200 mm 220 Litre 12.00 KW

Additional Information:

• Item Code: GTA-003

Additional Information:

• Item Code: GTA-006
• Production Capacity: 600x600x1200 - 900x900x1200 mm
• Delivery Time: 3-4 weeks

Moc :- chamber ss

jacket ss 304

outer ss 304 all piping ss 304.

control system:- semi automatic.

single door (manual radial locking).

self locking safety door which cannot be opened when thechamber is under pressure.

pressure 15 psi to 22 psi

temp:- 121 deg.

load 6 kw.

jointless silicon gasket

glass wool insulation.

ce/gmp certified/iq, pq, dq, oq

all moc certificate provide with equipment

Additional Information:

• Item Code: GTA003
• Pay Mode Terms: T/T (Bank Transfer)
• Production Capacity: 200
• Delivery Time: 50 Days

TRIPLE WALL

GASKET:- JOINTLESS SILICON.

SINGLE DOOR (MANUAL RADIAL LOCKING).

TEMP. RANGE: 121°C.

PRESSURE: 15-20 PSI.

INSULATION: - GLASS WOOL.

FULLY AUTOMATIC TRIPLE WALLED.

SAFETY FEATURES: LOW WATER LEVEL CUT OFF, WATER LEVEL INDICATOR; STRANDED SAFETY FEATURES INCLUDING PRESSURE SWITCH.

Additional Information:

• Pay Mode Terms: T/T (Bank Transfer)
• Delivery Time: 50 Days

SIZE: 400*600mm

CAPACITY: 78Litres

GASKET:- JOINTLESS SILICON.

SINGLE DOOR (MANUAL RADIAL LOCKING).

TEMP. RANGE: 121°C.

PRESSURE: 15-20 PSI.

INSULATION: - GLASS WOOL.

SEMI AUTOMATIC TRIPLE WALLED.

SAFETY FEATURES: LOW WATER LEVEL CUT OFF, WATER LEVEL INDICATOR; STRANDED SAFETY FEATURES INCLUDING PRESSURE SWITCH.

ISO, CE & GMP CERTIFIED.

CATALOG ATTACHED FOR TECHNICAL FEATURES.

Additional Information:

• Pay Mode Terms: T/T (Bank Transfer)
• Production Capacity: 200
• Delivery Time: 50 Days

Additional Information:

• Item Code: GTA_004A
• Pay Mode Terms: T/T (Bank Transfer)
• Delivery Time: 50 Days

Additional Information:

• Item Code: GTA_004
• Pay Mode Terms: T/T (Bank Transfer)
• Delivery Time: 3-4 weeks

AUTOCLAVE RECTANGULAR HORIZONTAL

·        Construction Robust and rugged all weld construction which is leak proof unlike riveted construction. Inner & outer chamber   made of 304 quality and jacket is made out of rolled steel.

·        The steam jacket is lined on the outer side with asbestos sheet or glass wool which prevents heat losses due to radiation and is covered by strong rolled steel sheet duly painted.

Door

·        Sterilizers will have single or double  door made out of rolled steel lined with stainless steel sheet on both sides.

Testing

·        All the sterilizers are hydraulically tested to withstand 2.5 times the working pressure.

·        Testing cycle-pressure leak test, vacuum leak test, standard cycle, and Bowie & dick cycle test.

·        All units are hydraulically tested up to 40psi.

Steam Generator

·        Triple walled with Steam Jacket and Separate Boiler.

·        Boiler made of thick stainless steel plate suitably located under the sterilizer. High grade flanged type heating elements are fitted from front side for easy replacement/repair.

Safety Features

·        Fitted with water gauge glass for water level, safety valve, water inlet and drain valves.

·        It is also provided with Low Water Level cut off device. This device protects the heater in the generator from burning out dry.

·        Drain valve is fitted at the side bottom for easy draining/cleaning.

·        The steam pressure in the boiler is indicated on an individual pressure gauge. Safety Lock for Door Every horizontal rectangular sterilizer is fitted with SELF LOCKING SAFETY DOOR which cannot be opened when the chamber is under pressure. The sterilizer is provided with triple safety.

·        Unit is also fitted with Low-Water Level Cut-Off device and automatic pressure control device

·        Fitted with vacuum breaker to break vacuum in case of formation of vacuum due to steam condensation.

Additional Information:

• Item Code: GTA004
• Pay Mode Terms: T/T (Bank Transfer)
• Delivery Time: 50 Days

TECHNICAL SPECIFICATION:-

 

·        Genist Technocracy manufacture Microprocessor controlled Bench-top, pre and post vacuum autoclave with automatic temperature control system, self-test system before operation, self-test mode diagnose, fully automatic steam ejection and safety device containing safety valve, automatic sterilization cycles and auto detections for steam sterilization of glass wares and plastic wares.

·        Tank Capacity - 20 -25 litres.

·        Stainless steel seamless chamber and epoxy coated chamber cover for more safety.

·         Sterilize cycle, dry timer and indicator lamps display on panel which allows the operator to visibly acknowledge the phase. It is having programmable based controller.

·        Safety locking mechanism that prevents opening while the autoclave is under Pressure. Complete control panel is provided in the front.

·        Steam release valve will exclude cool air and extra steam.

·        If electrical AC power is unavailable or is interrupted, the autoclave shall automatically shut off power and buzz to protect autoclave and instruments

·        The autoclave controls are easy to operate. Just choose the mold and time you want first and then press start.

·        It is thoroughly tested and proven technology. (CE 1023,ISO &GMP approved).

·        Uniform rubber gasket which endure high pressure and temperature with low dilatability.

·        Rapid table Top Autoclave Required For Quick steam sterilisation as well as bigger loads of micro- neurosurgery   instruments .

·        The autoclave controls are easy to operate. Just choose the mold and time you want first and then press start.

·        It is thoroughly tested and proven technology. (CE 1023 approved).

·        Uniform rubber gasket which endure high pressure and temperature with low dilatability.

 

Temperature & Safety Features 

 

·        Sterilize temperature: 121ºC or 134ºC

·        Electrical: AC 220V or 110V, 2100 watts / 220V and 1600 watt /110 V

·        Water reservoir capacity: Approx. 5 L

·        Safety device: safety valve, pressure regulator, and overheat protection

·        Maximum Temperature: 150ºC

·        Maximum Pressure: 0.25mpa

Additional Information:

• Item Code: GTA005
• Pay Mode Terms: T/T (Bank Transfer)
• Production Capacity: 200
• Delivery Time: 50 Days

Material of construction & silent Features
Double / · Triple walled unit horizontally mounted on a sturdy, heavy Stainless Steel 304/316.
· Both inner chamber and outer wall made of Stainless Steel.
· Fitted with Dial thermometer to indicate the inner chamber temperature.
· Chamber and releasing the steam in atmosphere after use are provided.
· Lid is made of S.S. plate provided with radial locking system.
2 Gasket
· Fitted with silicon rubber gasket.
3 Door
· Sterilizers have single or double sliding door made out of rolled steel lined with stainless steel sheet on
both sides.
4 Component
· Vacuum Pump & Water Feeding Pump.
· Fitted with Automatic Pressure Control Switch.5Insulation
· 75mm gap between the walls is filled with special grade glass wool for proper insulation and to avoid heat
losses.
6 Temperature & Power Supply
· As per the international standards and guidelines our triple walled Horizontal autoclave have a working
temperature of 121 ° C ,however for specific requirements our autoclaves can be upgraded to be used for
up to 134° C.
· Pressure is adjustable from 15-30psi.
· To work on 440 Volts 3 Phase A.C. Supply.
· Pressure gauge, safety valve and steam release valve.
7 Steam Generator
· Available with separate boiler.
8 Automation with Printing Facility
· Fully Automatic with PLC controller. Fitted with vacuum breaker to break vacuum in case of formation of
vacuum due to steam condensation. Vacuum pump & Auto water feeding pump.
· Automatic Low Water Level Cut-off Device fitted for general safety of the element.
· Printing facility.
9 Quality & Standards
· We are an ISO 9001:2008/WHO-GMP, CE, ISO 13485:2003 Certified Company with Strict quality control
measures conforming to National and International Standards.

Additional Information:

• Item Code: GTA003A_plus
• Pay Mode Terms: T/T (Bank Transfer)
• Production Capacity: 200
• Delivery Time: 50 Days

Material of Construction

· GTPL manufacturing of high speed, high pressure. High vacuum, horizontal triple walled construction autoclave in different size & shapes.

· Inner chamber is made of Stainless steel 316 & outer double jacket made of SS 304/316.

Door

· Vertical sliding double door made out rolled steel lined with SS 316 on both sides. Fitted with joint less hollow silicon rubber gasket.

 

Automation

· Fully automatic PLC based controller with printer & colored Touch Panel.

 

Temperature

· Chamber working pressure is 3.5 kgs/Cm² & working temperature is 121° C -134° C.

· All the sterilizers are hydraulically tested to with stand 2.5 times the 5 kg/ Cm² pressure.

· Steam Supply:-Boiler to Jacket & jacket to chamber.

 

Piping & welding

· Provided corrosion resistant piping connection non connect pipe lines made of SS 304 & contact pipe lines made of SS 316.

· All internal joints are argon welded.

 

Insulation

· 60 mm gap between the walls with glass wool insulation for heat losses.

 

Testing Cycle

· Autoclaves machines made of passes through all the process cycle (Like pressure leak test, Vacuum leak test, Bowie & dick cycle test etc.)

 

Additional Information:

• Item Code: GTA006
• Pay Mode Terms: T/T (Bank Transfer)
• Delivery Time: 50 Days

Additional Information:

• Item Code: GTA003-A
• Pay Mode Terms: T/T (Bank Transfer)
• Delivery Time: 3-4 weeks

Moc :- chamber ss

jacket ss 304

outer ss 304 all piping ss 304.

water feeding pump and vacuum pump.

fully automatic with plc/hmi based.

single door (manual radial locking).

self locking safety door which cannot be opened when thechamber is under pressure.

pressure 15 psi to 22 psi

temp :-121deg.

load 12 kw.

jointless silicon gasket

glass wool insulation.

ce/gmp certified/iq, pq, dq, oq

all moc certificate provide with equipment

Additional Information:

• Item Code: GTA-003-A
• Pay Mode Terms: T/T (Bank Transfer)
• Production Capacity: 75-430 litres
• Delivery Time: 3-4 weeks

Additional Information:

• Item Code: Gta--003
• Pay Mode Terms: T/T (Bank Transfer)
• Production Capacity: 1000
• Delivery Time: 30-45 Days

The offered medical products are manufactured using superior quality raw material and high-end technology in adherence with set industry standards. 

Portable Autoclave (GTA-002)

Portable Autoclave body & Lid is constructed of deep drawn aluminum sheet. To    give the aesthetic look the outer is painted with powder coated paint. Provided with double safety valves, pressure gauge and pressure release valve.  It can maintain pressure upto 1.2 Kg./ cum.2 A tripod stand is provided in the unit for keeping bowls etc. Fitted with ISI marked water heaters of gas stove as desired.

CONSTRUCTIONAL AND SALIENT FEATURES

• The body is constructed of thick aluminium sheet duly deep drawn without any joint.
• The lid is also joint less fitted with high grade neoprene/silicon gasket.
• Suitable of general laboratory use as well as for field sterilization of instrument and dressings etc.
• Dome shaped Stainless Steel lid is provided which seals the autoclave with neoprene/silicon joint less gasket.
• The lid is tightened to the body when closed.
• The working pressure is 1.1 to 1.2Kg./cm2 (15-18PSI).
• The seamless construction allow no bacteria residue & free from dirt accumulation.
• It is equipped with dial pressure gauge 0- 30PSI, spring loaded safety valve, dead weight type safely
• valve and steam release valve.
• The load is held in dressing drums (optional), which is supported on a stand (tripod) the autoclave is
• hydraulically tested at twice the working pressure as per ISI requirement. It is fitted with ISI marked heater.

OPTIONS

• It is also available in powder coating paint finish
• These can also be supplied non electric type to be used with Kerosene Stove or Gas heated.

SIZE
 
Available In Sizes Of

• 10 Litre
• 16 Litre
• 25 Litre
• 35 Litre

Additional Information:

• Item Code: GTA-002